Key Differences Between Offset Printing and DTF (Direct-to-Film) Technology

Apr 16, 2025

The primary distinctions between offset printing and DTF (Direct-to-Film) technology lie in three key aspects: production principles, cost structures, and application scenarios. Offset printing utilizes CMYK ink for industrial-scale production, while DTF employs intelligent inkjet technology to meet personalized customization demands.

1. Production Process Comparison

Offset Printing

Uses lithographic technology with CMYK color overlay for pattern creation
Requires 6 production steps including plate-making, white base printing, and adhesive coating
Depends on large four-color printing presses

DTF Technology

Employs direct inkjet printing technology
Features an integrated smart production process: printing → powder application → powder shaking → drying
Requires only 4 steps with no plate-making needed, ideal for rapid order fulfillment

2. Cost Structure Analysis

Comparison Factor	Offset Printing	DTF Technology
Minimum Order Quantity	≥500 pieces (plate cost allocation required)	Supports single-piece orders
Equipment Investment	High (four-color printing presses at million-level investment)	Moderate (standard heat transfer machines at hundred-thousand level)
Labor Requirements	Requires skilled technicians	Highly automated process

3. Application Scenario Selection

Optimal Uses for Offset Printing

✔ Large-volume orders (500+ pieces per batch)
✔ Projects requiring photographic-level precision
✔ Printing on synthetic fabrics like polyester

Optimal Uses for DTF Technology

✔ Dark fabric applications (superior white ink coverage)
✔ Small-batch customization (team uniforms, couple outfits, etc.)
✔ Projects emphasizing natural fabric feel (no adhesive edge treatment)